Yamaha RZ500 Project- Part 8

Today I taped off the panels and sprayed the red. The red that Yamaha typically used was a very bright red so spraying it over the white keeps it nice and bright. Lots of taping- it’s very important to get everything completely covered because any slight mist or overspray on Read more…

Yamaha RZ500 Project- Part 7

Today I spent a lot of time laying out the blocks in the stripes. Lots of measuring and then trial and error until I got the proportions and angles I wanted. Since the bodywork on this bike is obviously not the same as on the bike in the museum, it Read more…

Yamaha RZ500 Project- Part 6

Last time we sprayed a white base coat and 1 coat of clear on all the parts in preparation for laying out the graphics. After wet sanding everything with 400 grit so the red and blue base coats will stick, we mounted all the bodywork back on the bike so Read more…

Yamaha RZ500 Project- Part 5

Today I sprayed on the Polar White base coat and then 1 coat of clear so that while we are remounting the bodywork to lay out the graphics we don’t have to worry about getting dirt, fingerprints, etc on the white base. I will sand it all with 400 grit Read more…

SL 350 Restoration- Primer

The SL has a mix of materials used for it’s bodywork- steel for the tank, aluminum for the fenders and plastic for the side covers. In a case like this, the best primer to use is an epoxy primer like PPG’s DPLF. It sticks to anything and anything sticks to Read more…

V-Rod Part 9- Finished

Here are a few pictures of the finished V-Rod Street Rod. This is a super rare bike that Harley only produced 700 of in 07.  In addition to the paint and cosmetic repairs, I also did a complete service that included new hydraulic fluids for the brakes and clutch, oil Read more…

V-Rod Project- Part 8

Today, the weather was a bit nicer with temps in the 60’s and sunny skies. So it was the perfect winter day to do the final buffing on the paint. Even though the paint looks great after clear-coating, we wet sand everything again to eliminate any slight orange peel or Read more…

V-Rod Project- Part 7

We are in the final stages of the “restore the V-Rod” project and is is starting to get really fun. Today, we get to install the replacement  exhaust and put the chrome heat shields back on the pipes.  The original mufflers were scratched when the bike fell over- not badly Read more…

V-Rod Project- Part 6

So, now we are in the final stages of our project and some of these are really tedious and time consuming. Since this bike was a daily ridden commuter bike, it wasn’t cleaned and polished regularly- so the aluminum parts like case covers, swingarm and wheels had that dull slightly Read more…

V-Rod Project- Part 5

Well, the V-Rod is on the ground and rolling. After a thorough cleaning with all the bodywork off, we are ready to reassemble. Wet sanding the tank (really, air box cover) is easier with it off the bike, but I won’t buff it until it is installed. Plus, we have Read more…

V-Rod Project- part 4

Today I reinstalled the front end components- forks, wheel and the clutch and brake mater cylinders. Here’s a tip for you- always do your cleaning and polishing with the parts off the bike for ease and simplicity. It is way easier to clean a wheel with it off the bike Read more…

V-Rod Project- Part 3

With the forks back on and the steering head nut tightened, we can now install the handlebars and soon, all of the switch gear and master cylinders. In the mean time, the tank and rest of the body work has been cleared and is drying and awaiting reassembly.

V-Rod Project Part 2

Well, I needed to strip the bike down more than I thought since the handlebars were tweaked and needed to be replaced and the steering head bearings need to be adjusted. I will say this- Harley does not design their bikes with ease of maintenance in mind. At any rate, Read more…